How to Fix Conveyor Belt Tracking

At Conveyor Systems & Engineering, Inc., our extensive experience in providing conveyor solutions sets us apart in the industry. With over 27 years of expertise, we have developed innovative and cost-effective solutions tailored to the needs of various applications. Our commitment to quality and service ensures our clients receive the best possible products and support.

We offer a wide range of products designed to meet the demands of different industries. Our product lineup includes:

• Conveyor Rollers: Standard and engineered rollers for various applications, including nylon conveyor rollers, stainless conveyor rollers, and food-grade conveyor rollers.
• Belt Rollers: Conveyor belt rollers designed for smooth and efficient belt movement, ensuring minimal friction and wear
• Heavy-Duty Rollers: Built to withstand the rigors of heavy industrial use, heavy-duty conveyor belt rollers offer durability and reliability in the most demanding environments

Read on for our conveyor belt tracking guide.

 

What Is Conveyor Belt Tracking?

Conveyor belt tracking refers to the process of ensuring that conveyor belts run straight and true along the conveyor bed. Proper conveyor tracking is essential to prevent the belt from drifting off course, which can cause damage to the belt and the conveyor structure, reduce efficiency, and increase maintenance costs.

 

Common Issues Caused by Poor Conveyor Belt Tracking 

Proper conveyor belt tracking is crucial for the efficient and safe operation of any conveyor system. When a belt is not aligned correctly, it can lead to several significant problems:

• Increased Wear and Tear: Misaligned belts can rub against the conveyor structure, leading to premature wear and tear.
• Reduced Efficiency: A poorly tracked belt can cause disruptions in the material flow, reducing overall system efficiency.
• Safety Hazards: Misaligned belts can pose safety risks to workers and equipment.

 

How to Track a Conveyor Belt

To effectively track conveyor belts, you’ll need the following tools and equipment:

• Level: Used to check that the conveyor structure is level, which is crucial for proper belt tracking. Ensuring the structure is level helps prevent the belt from drifting to one side.
• Tape Measure: Helps in taking precise measurements to ensure accurate adjustments. Accurate measurements are essential for aligning the belt correctly.
• Wrenches: Essential for making adjustments to rollers and frames. These adjustments help in correcting any misalignment issues.
• Tension Gauge: Measures the tension of the belt to ensure it is within the recommended range. Proper tension is vital for preventing slippage and ensuring smooth operation.
• Alignment Tools: Used to check and correct the alignment of the belt. These tools help in identifying any deviations and making necessary corrections.
• Tail Pulley: Tail pulleys redirect the belt back to the drive pulley, ensuring continuous belt movement. The tail pulley helps maintain proper belt tension and alignment, which are crucial for the efficient operation of the conveyor system.

 

 

How to Fix Conveyor Belt Tracking Issues

Proper conveyor belt tracking is essential for the efficient and safe operation of your conveyor system. Follow these steps to avoid tracking problems:

Initial Inspection

Inspect the conveyor structure to ensure it’s level and free from obstructions. A level structure is crucial for proper belt tracking. Check the condition of the belt for any signs of wear or damage. Address any issues before proceeding with adjustments.

Belt Tracking Measures

Loosen the bolts on the rollers and frames. From there, adjust the rollers to align the belt properly and ensure the belt runs centrally on the rollers. Lastly, tighten the bolts once the belt is aligned to secure the adjustments.

Adjusting Tension to Ensure Proper Alignment

Use a tension gauge to measure the belt tension. Proper tension is vital for preventing slippage and ensuring smooth operation. Next, adjust the tension as needed to ensure the belt is properly aligned. Avoid over-tightening, as this can cause additional issues.

Final Testing

Run the conveyor belt and observe its performance to ensure the belt moves smoothly. Look for any signs of misalignment or irregular movement. Make any additional fine-tuning adjustments as needed to achieve optimal belt conveyor performance.

By following these steps, you can ensure that your conveyor belt is properly tracked, leading to improved efficiency, reduced wear and tear, and enhanced safety.

 

 

Maintenance Tips for a Correctly Aligned Belt

Proper maintenance is key to ensuring the long-term success of your conveyor belt tracking. Here are some essential tips to keep your system running smoothly:

Regular Conveyor Frame Inspection Schedules

Implementing a regular inspection schedule is crucial for maintaining the condition of both the belt and the conveyor structure. Regular inspections help identify mechanical issues before they escalate into major tracking problems. During these inspections, check for signs of wear, damage, and misalignment. Address any issues promptly to prevent them from affecting the overall performance of your conveyor system.

Preventative Measures to Ensure Long-Term Tracking Success

Keeping the conveyor system clean and free from debris is essential for preventing tracking issues. Debris can cause the belt to misalign and lead to increased wear and tear. Regularly clean the conveyor components to ensure smooth operation.

Additionally, regularly check and adjust the belt tension and alignment. Proper tension and alignment are critical for preventing slippage and ensuring the belt runs centrally on the rollers. Use a tension gauge to measure the belt tension and make adjustments as needed. By maintaining the correct tension and alignment, you can extend the lifespan of the belt and improve the overall efficiency of the conveyor system.

 

Common Mistakes to Avoid With Conveyor Belts

When it comes to conveyor belt tracking, avoiding common mistakes is just as important as following the correct procedures. Here are two critical errors to watch out for:

Over-Tightening the Belt

One of the most common mistakes is over-tightening the belt. While a tighter belt would stay in place better, over-tightening can cause excessive wear and damage to both the belt and the conveyor components. This can lead to premature failure and increased maintenance costs. Always ensure that the belt tension is within the manufacturer’s recommended range.

Ignoring the Manufacturer’s Guidelines

Another frequent mistake is ignoring the manufacturer’s guidelines for belt tension and alignment. These guidelines are designed to ensure optimal performance and longevity of the conveyor system. Failing to follow them can result in misalignment, increased wear, and potential safety hazards. Always refer to the manufacturer’s instructions and adhere to their recommendations.

At Conveyor Systems & Engineering, Inc., we are committed to providing high-quality conveyor solutions that meet the needs of our clients. To learn more about our products and services, contact us today through our online form or by calling 1-866-9-ROLLER.